Understanding Sensors with Timer Functions: Applications and Advantages

Sensors with timer functions advance modern automation systems, enhancing the precision and flexibility of in-process controls to ease the strict requirement for an external, clock-based logic CPU. Modern, sophisticated sensors often include integrated timing capabilities, allowing for precise coordination of actions based on input signals. These sensors offer a range of functionalities, including on delay, … Read more

Understanding PLC Program Commands: One-Shots

Many PLC commands are well-known to programmers, including contacts, coils, timers, and counters. But a less-common instruction is the one-shot, capable of harnessing the incredible processing speeds in a CPU. One-Shot Functions In a previous article, I wrote about how to use timers in ladder logic. A typical next step is to discuss counters, being … Read more

Converting DC to AC: Basic Principles of Inverters

This article investigates the basic principles of inverters, different types of DC-to-AC conversion, and common applications for generating AC voltage in manufacturing. With greater electronic prevalence, increasing renewable energy sources, and industrial automation processes, inverters have become ubiquitous electrical equipment for supplying AC power from a DC source. What is an Inverter? Most power supply … Read more

What Is the Difference Between Profibus and Profinet?

An overview of the requirements, standards, applications, and main differences between Profinet and Profibus communication protocol, connectors, and evolution from its original technology. Profibus and Profinet are two of the most popular communication protocols used in industrial automation. Both protocols share a similar origin story, as they were conceived out of the need for standardizing … Read more

Siemens SIMATIC PLCs – Hardware History

In this first of an upcoming series, we investigate Siemens as a major PLC manufacturer, learning about the hardware, software, and key applications of each product lineup. Siemens AG is the largest energy and industrial manufacturing company in Europe, and with more than 170 years of history, it is also an innovator in many fields. … Read more

How Cobots are Helping With the Welder Shortage

The welder shortage is continuing to grow. Are cobots the answer to help relieve the welder shortage gap? Trade positions, such as machinists, welders, sheet metal workers, plumbers, and others, are in short supply. The shortage has been anticipated for decades, but the past few years have been a perfect storm. Between COVID-19 restrictions, supply … Read more

Python Tutorial Part 5 | Data Structures: Tuples

As we approach the conclusion of Python data structures, we’ll examine the tuple. Used less frequently than lists and dictionaries, tuples do serve some handy use cases where immutability is a critical requirement. The final data structure to cover in this tutorial is called the ‘tuple’. In math terms, a tuple is an ordered arrangement … Read more

The Beginner’s Guide to Automation: Testing, Commissioning, and Debugging

When setting up a system for the first time, the process can seem complex and daunting. However, there are tools available to make the job much easier before commissioning. After choosing the right automation project, then adding sensors and finally establishing a control system, the time has finally come: you’re ready to set up and … Read more

How Do Laser Guided Vehicles Work?

In this article, learn the basic principles of laser-guided vehicles (LGV), including navigation and control systems. An LGV is a subtype of automated guided vehicles (AGV). LGVs are equipped with a laser scanner for positioning and navigation. While laser guidance was first introduced at the end of the 1980s, LGVs today are machines at the … Read more

Understanding Wire Color Codes for Industrial Electrical Applications

Designing, installing, and maintaining control systems involves a lot of wires. Each wire has a purpose, often indicated by the color of the insulation. But what are the common colors, and what do they mean? Riggs: Well, I’m cutting the red wire, okay? Murtaugh: What? What? A minute ago you said blue. Riggs: Did l … Read more