The Importance of Rev Counters When Troubleshooting a Robot

This article discusses the importance of rev counters when troubleshooting a robot and how to update rev counters as needed. What are Rev counters? Rev counters are the servo motor encoders on the axis motors of a robot. Although the term Rev counter is considered an ABB term, all robots use encoders on their servo motors, … Read more

Safety Requirements for Cobots

Cobots are poised to provide major breakthroughs in robot integration alongside the workforce. The questions around safety are certainly warranted, as this single factor is the biggest consideration when integrating them into any project. Collaborative robots, or cobots, are quickly gaining traction in the workforce. The strength of these machines lies in projects where ultra-precise … Read more

Common Uses of Force Control in a Robotic Cell

This article discusses force control in robots and how it can be applied in a few different ways. What is Force Control? Force control is a method of monitoring the forces a robot experiences during movement. During normal operation, a robot encounters a multitude of different forces based on its position in space, speed, and … Read more

The Role of Industrial Robots in Workplace Safety and Efficiency

Industrial robots have replaced many of the dangerous and repetitive tasks that workers have faced in manufacturing. But they have far from replaced the workforce. They have made vast improvements in production rates, safety records and the ability of companies to respond to global competition. Robots are not a new kind of technology at all. … Read more

Robot-To-PLC Handshaking

Controlling an industrial robot can be done through the use of well-crafted signal handshakes. Follow along as we dive into several robot-to-PLC communication strategies. In an automated environment, we use program instructions, oftentimes in ladder logic or structured text, to command robots and other equipment to do work. However, external devices like those robots and … Read more

How to Train a Robot: Block-Based Programming

This article will provide links and resources for those looking to integrate robotics into their process without having to go back to school or spend hours researching programming languages. This article will present visual block-based programming. An interface that requires no coding experience, block-based programming lets users select blocks with commands more or less in … Read more

Where Can I Go to Learn Industrial Robot Programing?

With technology becoming more connected and smarter, understanding robotic programming is becoming even more of a valuable skill. Are you keeping up? The current skills gap and the number of baby boomers preparing to retire has sparked some concern in the manufacturing industry. How can manufacturing advance with technology if companies can’t find workers with … Read more

An Overview of Automatic Guided Vehicles

What are Automated Guided Vehicles (AGVs) and how are they becoming more widely used within industrial manufacturing? What are Automated Guided Vehicles? Automated Guided Vehicles or AGVs, are a form of vehicle that moves autonomously from location to location to carry a payload, usually in the manufacturing process. They are not run by an operator when … Read more

FANUC Robot Ethernet Tutorial: Setting Up PLC I/O Communication

Learn how to set up Ethernet/IP communications, including steps for both the FANUC controller and the Studio 5000 environment for a Rockwell PLC. Connecting a PLC to a FANUC robot via Ethernet/IP offers numerous benefits for industrial automation. It gives access to integrated control, allowing coordination between different manufacturing process components. The PLC can send … Read more

Two Common Methods Used for Mapping Robot I/O Communication

There are multiple methods for mapping inputs and outputs to an industrial robot. In this article, we cover two of the most popular methods: letting the robot or the PLC control the I/O signals. There is one unavoidable question to ask during your next robotic design, no matter what brand of robot is used: you … Read more